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New Finance Assistant Joins Composite Integration – Meet Krystyna
We’re delighted to welcome Krystyna to Composite Integration as our new Finance Assistant. She joins our growing finance team alongside Julie and Jan, bringing with her a wealth of experience, a fresh perspective, and a real enthusiasm for working in industry finance.
Originally from Poland, Krystyna moved to the UK in 2005 after completing a Bachelor’s degree in Special Education. Though she once planned to become a teacher, life had other ideas — and we’re glad it did! Reflecting on her career journey, she shared:
“I arrived in the UK in July 2005. Originally, I was only supposed to stay for a year to earn some money and go back to continue with my Master’s degree, but the world had other plans for me!”
Her first role in the UK was at the picturesque Hotel Endsleigh in Milton Abbot, nestled within 108 acres of woodland. She began working front of house, gradually working her way into the finance team, becoming Accounts Assistant in 2012 and Accounts Manager in 2014. Alongside her career progression, Krystyna completed her accounting qualifications, supporting the expansion of what became The Polizzi Collection, a group of boutique hotels led by Olga Polizzi and her daughter, Alex Polizzi — who many will recognise from The Hotel Inspector.
In 2022, following a house move, Krystyna joined the accountancy firm TaxAssist in Plymouth. Although she enjoyed the new challenge of working in practice, after three years she was ready to return to an industry role — which led her to Composite Integration.
“Composite Integration has a lovely atmosphere and reminded me of my time with The Polizzi Collection. I like the fact that everyone here takes pride in what they are doing; they work together as a team.”
At Composite Integration, Krystyna will support Julie and Jan across various finance tasks, with a particular focus on the Sales Ledger. She’s already off to a strong start:
“Jan has made my training extremely enjoyable even though there is a lot to remember! I feel very excited about my new role.”
We’re thrilled to have Krystyna on board and look forward to seeing the impact she’ll make. Please join us in giving her a very warm welcome!
Celebrating Team Excellence: Apprentice Distinctions and Procurement Success
At Composite Integration, our mantra is “always a better way” – and that extends beyond engineering innovation into how we support and invest in our people. Today, we’re delighted to celebrate the achievements of three team members who have recently reached significant milestones in their professional development.
People First: How Composite Integration Champions Engineering Career Development
We’re delighted to share some exciting news from the Composite Integration team — Paul Miles has been promoted to Electrical Design Engineer.
Celebrating Inclusivity with AbleStay, Cornwall Space, and Action for Children | A Holiday to Remember
At Composite Integration, we are committed to giving back to the community, making annual donations to charities that make a significant difference. This year, we are proud to have supported AbleStay, Cornwall Space, and Action for Children in their exceptional efforts to provide accessible holiday experiences for families with additional needs. These organisations play crucial roles in ensuring that these special holidays are not only possible but also memorable and enjoyable for everyone involved.
Liquid Resin | The Journey Towards Future Aircraft Structures
We are pleased to share a new technical whitepaper, “Liquid Resin – The Journey Towards Future Aircraft Structures,” exploring how Resin Infusion (RI) and Resin Transfer Moulding (RTM) are redefining aerospace composite manufacturing.
Insights from JEC World 2025: Embracing Flexibility and Innovation
As we reflect on a dynamic week at JEC World 2025, it’s evident that the event was a pivotal gathering for innovation, sustainability, and the evolution of the composites industry. Proud to be at the forefront, we once again absorbed critical insights and demonstrated our state-of-the-art CIJECT systems, which align perfectly with the emerging trends highlighted throughout the event.
Composite Integration Achieves ISO 14001 Accreditation: A Commitment to Environmental Excellence
Composite Integration is proud to announce that we have achieved ISO 14001 accreditation, marking a significant milestone in our ongoing commitment to environmental sustainability and management excellence. This achievement underscores our dedication to implementing robust environmental management systems that comply with international standards and demonstrate our leadership in sustainable practices within the composites industry.
The Key to Quality | Real Time Resin Degassing Measurement
In industries such as aerospace, wind energy and medical, where precision and integrity of composite materials are crucial, mastering fundamental processes like resin degassing is not just beneficial—it’s imperative.
Traditional degassing methods often fall short, offering only a snapshot of resin quality that can degrade significantly over time without continuous monitoring.
At Composite Integration, we recognise that to produce premium quality parts, the measurement and control of resin degassing must be precise and relentless. Our state-of-the-art degassing measurement technology is designed to overcome the inherent limitations of conventional methods, ensuring that every component not only meets but exceeds the rigorous standards of reliability and precision required in quality composite manufacturing.
Why Degassing is Essential for Quality Composite Manufacture
In sectors such as aerospace, wind energy and medical, where structural integrity can dictate the success of large-scale projects, the integrity of composite materials cannot be compromised. Trapped gases in resin systems can lead to voids or defects that significantly diminish the mechanical properties and durability of components.
Effective degassing, especially when monitored in real-time by advanced technology, ensures the production of high-quality and structurally sound composites. This is particularly crucial in vacuum infusion processes, where resin is introduced and cured under low pressure and must be thoroughly degassed to adhere to the stringent quality standards required by these applications.
The Importance of Degassing Measurement
Degassing may ensure initial resin quality. However, our CIJECT systems extend this capability by continuously measuring and maintaining resin quality, ensuring it remains at its peak throughout the manufacturing process. This gives Engineers the confidence and data to know the resin’s optimal state from preparation right though to infusion.
Comparing Laminate Quality: The Impact of Degassing
The Images below showcase infused laminates manufactured using our degassing measurement technology. The impeccable quality that is achieved is clear to see.
Impeccable quality achieved when using proper techniques.
A close up of a glass epoxy infusion – correct processing and
good degassing, delivering a flawless laminate.
Correctly degassed resins, constantly monitored and maintained by CIJECT technology, produce laminates with negligible void content, exemplifying the superior quality achievable with our advanced methods.
Typical data from a CIJECT 5 after a period of degassing can be seen below. Data gives the user a clear guide as to when the resin is ready.
Here you can see typical data from an epoxy resin sample in the lab which has been degassed & left to “age” or re-gas over time. This phenomenon is well known, but can now be measured.
Enhance Process Control in Composite Manufacturing
Our sensing technology’s accuracy in measuring the degassing of resins responds to the industry’s demand for quality.
The CIJECT series enhanced with cutting edge hardware and software, offers clear, actionable data that enables engineers to maintain precise control over the entire manufacturing process.
Precision Data – No More Guesswork
Our systems not only measure the initial degree of degassing but also monitor the resin’s behaviour over time.
This capability is crucial for applications where material properties must be predictably consistent, allowing for precise control over the infusion timing and eliminating the guesswork in component quality.
“Engineers can condition resin with confidence it will not regass, as our measurement technology enables them to monitor exactly what’s happening over time. They have complete control from preparation to infusion.”
Tim Searle – R&D Director, Composite Integration
A Commitment to Excellence in Composite Manufacture
At Composite Integration, our commitment to advancing technology through continuous innovation ensures that our clients always stay ahead of the curve.
Our measurement technology has been developed in response to our customers’ demand, and following significant Research & Development. These systems are not merely an enhancement—it’s a fundamental shift in how quality composite manufacture is achieved and maintained across multiple industries.
CIJECT resin mixing & injection with integrated degassing measurement.
This is How You Achieve Quality at Rate
FOR THOSE WHO THINK IT CAN’T BE DONE.
This is How You Achieve Quality at Rate
In the race to fulfil demand and reduce backlogs, aerospace manufacturers are turning away from slow, wasteful and capital intensive pre-preg processes. The more nimble and efficient RTM (Resin Transfer Moulding) & Direct Infusion techniques are now at the forefront. Here’s why…
In the fast-paced and rigorously demanding realm of aerospace manufacturing, the industry is faced with significant challenges as it strides into the future. The primary hurdle is the production of high-quality aerospace components that not only meet but surpass the increasingly stringent standards of performance, durability, and safety. This challenge is magnified by the accelerating pace of demand from both commercial airlines and defence sectors, each pushing for more sophisticated and reliable components with quicker turnaround times.
Adding to the complexity is the environmental impact of manufacturing processes. As global attention shifts towards sustainability, aerospace manufacturers are under significant pressure to reduce their carbon footprints, manage waste more effectively, and optimise energy consumption—all without compromising the high quality and precision that aerospace parts require.
Economic pressures further complicate the landscape. The high cost of raw materials, the need for specialised labour, and the significant capital investment in manufacturing infrastructure pose substantial barriers to scalability and efficiency. These economic factors are coupled with the technological challenges of integrating the latest advancements in materials science and engineering, ensuring that every component can withstand extreme conditions and rigorous use.
Why Infusion Over Pre-Preg?
Traditionally, the aerospace industry has favoured pre-preg materials for their quality. However, these materials come with inherent limitations such as high costs, extensive storage requirements, and labour-intensive processes that escalate operational expenses and restrict scalability.
Challenges with Pre-Preg:
Pre-preg materials are expensive. Add into the mix specialised storage and often the need for autoclave curing, the costs quickly mount up.
Equipment Requirements:
The use of pre-preg materials often necessitates autoclave curing, requiring substantial investment in specialised equipment.
Limited Scalability
: The intricate handling and laying up processes restrict the scalability of pre-preg, making it less adaptable for meeting increased demands.
Extended Curing Times:
Pre-preg materials typically require prolonged curing times in autoclaves, leading to bottlenecks in production cycles and reduced manufacturing throughput.
Labour Intensity:
The process of laying up pre-preg materials is labour-intensive and requires a high level of skill from workers, limiting production speed and increasing costs due to the need for skilled labour.
Storage Limitations:
Pre-preg materials must be stored in refrigerated conditions to prevent premature curing, which imposes additional logistics and storage costs.
Limited Shelf Life:
Pre-preg material chemicals have a fixed shelf life, beyond which
their performance characteristics may degrade, leading to potential waste and increased operational costs if the materials are not utilised promptly.
Inflexibility in Design Changes:
Pre-preg layup schedules and mould designs are difficult
and costly to alter, inhibiting responsiveness to new design requirements or improvements.
Why Choose RTM & Direct Infusion?
Dedicated to our mantra ‘there’s always a better way,’ we have invested over 2 decades developing Resin Transfer Moulding (RTM) and Direct Infusion. These technologies exemplify innovation in manufacturing, where precision engineering ensures uniform resin distribution—critical for achieving the highest structural integrity with minimal voids.
Our processes ensure components consistently meet rigorous aerospace standards, thereby maintaining quality at an increased production rate. CIJECT further accelerates the production process without compromising on quality, optimising infusion for faster cycle times and higher throughput.
“CIJECT equipment plays a pivotal role in aerospace manufacture, giving you complete control and verification over the entire manufacturing process.” Tim Searle, R&D Director
Key Benefits of RTM & Direct Infusion with CIJECT
Consistent High Quality
CIJECT ensures each component consistently meets or exceeds stringent aerospace standards, thanks to its precise control over resin preparation, mixing, injection, distribution and curing processes. This level of control ensures every part follows the same repeatable process, maintaining uniformity in quality and performance.
Cost Efficiency
One of the standout benefits of using CIJECT equipment is its ability to reduce material waste. The system’s precise infusion techniques ensure that only the necessary amount of resin
is used, minimising excess. This not only reduces the cost of materials but also lessens the environmental impact associated with waste disposal. Additionally, the reduced need for rework and lower scrap rates contribute to overall cost savings, making the manufacturing process more economical and sustainable.
Quality at Rate
CIJECT allows for acceleration of production timelines without sacrificing quality output. By integrating advanced automation and control systems, the equipment maintains a rapid production pace, enabling manufacturers to meet high demand without delays. Efficiency is achieved through streamlined processes, with each step from resin preparation to component curing optimised for speed and precision.
Scalability & Flexibility
CIJECT equipment is highly adaptable and customisable, capable of handling a wide range of component sizes and complexities. This adaptability allows for manufacture of small intricate parts to large structural components, be it RTM or Infusion. Easily scale your production up or down, based on demand, without the need for significant adjustments in the production setup. New product designs can be accommodated quickly and efficiently.
Pushing Boundaries
Composite Integration is enabling leading aerospace manufacturers to pioneer advancements in the industry, continuously driving innovation and efficiency.
Our partnership with Safran has been crucial in optimising low-cost infusion technologies, establishing key process parameters that now guide our high- performance infusion methods.
Additionally, as associate members of the National Composites Centre, we are actively involved in the Airbus ‘Wing of Tomorrow’ programme, contributing to the development of innovative wing designs for the next generation of fuel-efficient and electric aircraft.
Understanding Your Challenges: How we can help
Improved Processes: Leverage our deep industry knowledge and technical expertise through our process consultancy services. We help clients optimise their manufacturing processes from initial design to final production.
Optimised Quality & Efficiency: Our dedicated R&D team continuously refine and enhance the capabilities of our Direct Infusion technology, to stay at the forefront of composite manufacturing.
Rapid Prototyping Services: We offer prototyping services that enable quick turnaround times for test components, crucial for iterative design processes, allowing for fast-paced developments and improvements.
Reduced CAPEX & OPEX: Benefit from cutting-edge equipment that decreases both.
Significant Weight Savings: Achieve designs that enhance fuel efficiency and performance.
Increased Component Durability: Extend the lifespan of components and reduce ongoing maintenance needs.
On-Site Customisation & Expert Setup: Ensure seamless integration of our machinery into your production lines.
Comprehensive Training and Ongoing Assistance: Equip your team with the skills
to maximise the benefits of RTM & Direct Infusion technology, supported by continuous expert guidance.
“Others may provide the equipment; we go even further. From guidance throughout your project, to onsite installation, we help you develop quality processes and parts at scale” David Raynor, Sales Director
Lessons and Highlights from a Design Engineer
Navigating My Placement Year at Composite Integration
Lessons and Highlights from a Design Engineer
During my second year at university, I encountered Composite Integration at a career event. The chat about their cutting-edge equipment and innovative processes grabbed my attention, and I was hooked. Eager to dive deeper, I applied for a placement as a design engineer.
CIJECT Success at Composite Integration
Q1 2023 sees Composite Integration successfully launch the next generation Ciject® Two with equipment already commissioned in both Germany and Turkey, and more machines due to go out in the coming weeks.
CI at JEC World, Paris
At the end of April, Composite Integration alongside French distributor Diatex, exhibited at JEC World 2023 in Paris. The exhibition is the largest international composites trade show and was highly successful with visitors from across the globe.
Composite Integration appoints new Senior Control Engineer
Composite Integration is pleased to announce Oliver Powlesland as its Senior Control Engineer. Oliver joined Composite integration in 2015, coming straight from university where he studied mechanical engineering.
During his time, Oliver has developed his existing knowledge of software programming and has become a specialist in industrial automation. As a senior member of the design team, Oliver provides support and mentors many colleagues from an electrical and technical point of view.
As well as internal support, Oliver has been driving technical projects on major large scale infusion equipment, covering multiple sectors including Aerospace and Wind.
Composite UK Industry Awards 2022 – Composite Integration | Innovation in Composites Technology
Composite Integration are proud to be finalists in this year’s Composites UK Industry Awards within the Innovation in Composite Manufacture category.
The innovation in this project involved Composite Integration pushing the boundaries of traditional composite processes, working alongside Hill Helicopters to develop a complex vacuum tight multi-part tool and process techniques, in order to manufacture a prototype helicopter fuselage in a single shot, infused moulding with no bonded joints.
Composite Integration used their extensive experience in closed mould and infusion process technology to design and manufacture tooling and first off components for the high-performance composite fuselage.
Successful Collaboration in Turkey – 19m Catamaran Infusion
The three teams worked together to complete Damen’s first ‘Direct Infusion’, a technology developed by Composite Integration which has become a worldwide standard method for high quality, automated infusions in the marine, wind and aerospace sectors.
Using a CIJECT 4, with In Mould Pressure Sensors (IMPS), Metyx fabrics and core materials, the 1,800kg vinyl ester infusion was completed in 4.5 hours. This 19m catamaran project will shortly be followed by a 29m carbon/epoxy catamaran in early October.
Composite Integration Ltd entered its 20th year – Ambitious Growth Plans
Composite Integration Ltd entered its 20th year in 2022. Founded in 2002 by Stephen Leonard-Williams and Richard Bland, both having significant experience in RTM, liquid moulding methods and equipment development, it has grown continuously year on year.
To provide a comprehensive range of equipment and services to multiple sectors worldwide, Composite Integration Ltd assembled a talented technical team covering a variety of engineering subjects including composites, mechanical engineering, electrical engineering, and software development.
The long-term company vision included building a team to ensure it continued to thrive and grow well beyond the tenure of the founding members and to ensure successful collaborations with clients and partners continued far into the future. To achieve this, a management team has been carefully assembled in recent years with a wide variety of skills and experience and, in December 2021, the company restructured enabling the team to own the equity in the business.
A major contribution to the company’s long-term success has been its commitment to a core Composites capability and a deep understanding of the process requirements for manufacture of a wide range of composite components. The company is currently engaged in collaborative research programmes with a total value in excess of £10M, developing tooling techniques, process control & automation and state of the art composite parts. Recent recognition of this work includes selection as one of two finalists in the JEC Composites Innovation Awards – Aerospace Application category.
The new team is actively developing and updating the strategic plan to maintain controlled growth of Composite Integration, deliver a growing range of market leading products across multiple sectors and enable us to continue to provide a world class service to our expanding client base.
CI wins Composites UK Industry Awards
Composite Integration has been named the winner of this year’s Composites UK Industry Awards for the ‘Innovation in Composite Manufacture’ category.
The company started in 2002 and has grown to serve a wide range of sectors including marine, wind energy, aerospace and automotive amongst others, with customers in more than 20 countries. It has developed tooling, meter mixing equipment and process technology to provide customers with the ability to manufacture a wide range of components at both high volume and large scale, with the largest components up to 85m in length.
From the outset the company focus has been sharing knowledge to support the customer in understanding the process, alongside delivering easy to use, reliable tooling and equipment. There is a strong R&D focus, with a dedicated team carrying out both internal and collaborative R&D for a wide range of parts and processes.
Introducing the new generation of the Ciject® Two RTM Equipment
Composite Integration are pleased to announce the launch of the latest generation of its market leading Ciject Two range which will be unveiled at this years Advanced Engineering at the NEC Birmingham, stand Q92.
The Ciject range includes innovative equipment for delivering mixed resin within RTM, Light RTM, VRTM and Infusion processes. The equipment is produced with award-winning design and the highest quality engineering, creating a range widely acknowledged for being the most sophisticated available.
The new Ciject Two utilises Siemens latest powerful modular PLC and touch-screen HMI enabling the addition of a wide range of options and control functions. New benefits include a flexible control platform which simplifies future upgrades as well as a new, easy to use interface with additional control, data logging and security features:
• Simplified ‘easy to use’ interface
• Comprehensive configuration and recipe control.
• Improved datalogging for quality control and process analysis
• Greater user/administrator security and accountability
These features further develop the fundamentals of a Ciject Two and create a more comprehensive yet flexible control platform for composites technology, whilst retaining a simple format for their end users.
The equipment is targeted specifically towards manufacturers who require precision control and accountability, with abilities for RTM, LRTM and infusion processes within one machine. The Ciject Two is already recognized for its well proven technology within a wide variety of sectors.
The Ciject Two range is capable of processing Epoxy, Polyester, Vinyl Ester and Phenolic resin systems, with low-cost conversion kits to enable a quick and easy change between material types. The ability to work with a variety of closed mould processes and be used to manufacture parts from less than 1kg shot size, to large structures greater than 1000kg, places the Ciject two as the most versatile machine in the market.
Composite Integration’s latest announcement is an example of their commitment to product innovation and development. Richard Bland, Managing Director of Composite Integration commented, “The Ciject range has long been recognised as one of the most capable and versatile resin injection machines available. The engineering team at Composite Integration work continuously to evolve this capability and bring new technology to the end user, ensuring it is closely matched to the process requirements. With more than 30 years’ experience of designing and manufacturing this type of equipment, the team can be proud of this latest generation Ciject Two.
Lower wing skin, Wing of Tomorrow – Composite Integration | Innovation in Composites Technology
CI wins Manufacturer of the Year award
Composite Integration, the resin transfer moulding and resin infusion specialist, has announced that it has been named Manufacturer of the Year 2019 at the Cornwall Manufacturers Group (CMG) Awards.
