Certain applications require far more than a standard production platform. They demand precisely engineered process conditions, bespoke control logic, and deep alignment between tooling, machinery and materials to achieve the required outcome consistently.
Composite Integration designs and delivers customised RTM and infusion systems for programmes where constraints, part complexity or performance targets sit beyond what an off-the-shelf system is optimised to deliver. We are highly experienced in developing solutions for the most challenging and tightly defined requirements.
Customisation is justified when the required outcome cannot be achieved within a predefined process envelope.
This includes cases where tolerances are unusually tight, where injection or conditioning must follow a non-standard logic, where geometry or thermal behaviour sits outside typical limits, or where multiple steps must run under one controlled system. It is also the right approach when performance advantage depends on a unique way of controlling the process.
In such situations, designing from first principles is what makes the result repeatable, stable and commercially viable at scale.
Fully integrated injection platform engineered for tightly controlled closed-mould manufacture.
Customised infusion architecture for multi-line deployment, high-volume production and minimal waste.
Fully engineered RTM cell built for repeatable, high-assurance closed-mould production.
Our custom systems are underpinned by structured Research & Development.
We work with clients to de-risk, validate and refine before committing to capital build. Performance is demonstrated, not assumed.
Tooling is engineered and built in-house to ensure exact alignment between process intent, machine behaviour and tool performance.
More than 20 years’ of expertise delivering customised composite solutions, including the design and implementation of full production facilities for tier-one organisations.
We work as a technical partner from the outset, carrying the process intent from development through validation, build, integration, operator training and ongoing partnership for growth.
We enable our partners to manufacture high-complexity parts that would otherwise be unachievable or unrepeatable using conventional approaches. With stability and evidence at production scale.
The outcome is a fully engineered process fully tailored and aligned to your business goals – proven, repeatable and defensible in environments where the tolerance for error is minimal and reliability is non-negotiable.
Discover how we can enhance your project with our advanced composite tooling capabilities. Contact us today to learn more about our services or to discuss your specific tooling requirements.
Streamline production lines and reduce cycle times with our expert-designed process improvements.
Achieve superior product quality with our advanced moulding techniques and material optimisations.
Scale up smoothly as your business grows, with adaptable processes that can expand with your needs.
Minimise waste and costs with efficient processes that streamline workflows and cut labour intensity.
Shared Expertise:We share the expertise we’ve developed since pioneering the Direct Infusion process. This involves helping businesses transition from hand-laying to fully automated composite manufacturing and supporting customers in delivering some of the world’s most complex and groundbreaking projects.
Engineered with your Needs in Mind: Our approach begins with a detailed assessment of your current manufacturing processes. We then develop custom strategies to meet your specific needs.
Ground-breaking Composite Solutions: We introduce state-of-the-art technologies and innovative techniques specifically tailored for composite manufacturing.
Business Optimisation: We enhance and refine your operations to reduce waste, cut costs, and improve output quality.
At Composite Integration, we deliver cutting-edge technology and expertise in advanced silicone solutions, specialising in:
At Composite Integration, we deliver cutting-edge technology and expertise in advanced silicone solutions, specialising in:
At Composite Integration, we deliver cutting-edge technology and expertise in advanced silicone solutions, specialising in:
Tooling is engineered and built in-house to ensure exact alignment between process intent, machine behaviour and tool performance.
Tooling is engineered and built in-house to ensure exact alignment between process intent, machine behaviour and tool performance.
