aerospace

Sustain High Quality at Higher Production Rates

Streamline Your Aerospace Composites Manufacturing with
Our Advanced CIJECT Machinery

In aerospace manufacturing, the balance between maintaining exceptional quality and achieving high production rates is paramount. Composite Integration stands at the forefront of resolving this critical challenge.

Pioneered by Composite Integration, our Direct Infusion processes, coupled with the innovative CIJECT® equipment, enable your production lines to not only meet but exceed the stringent demands of aerospace manufacturing.

We are proud to work with major global aerospace manufacturers, enabling them to produce the most complex parts with ease.

Pre-Preg Versus Direct Infusion

While pre-preg has long been the method of choice in aerospace manufacturing, Direct Infusion presents a superior alternative, offering greater cost efficiency, scalability, and environmental benefits.

Limitations of Pre-Preg Materials

High Costs: Pre-preg materials are generally more expensive due to higher material costs and the need for refrigerated storage to preserve the resin’s pre-cured state.

Equipment Requirements: The use of pre-preg often necessitates autoclave curing, which requires significant investment in specialised equipment and large facilities, resulting in substantial operational costs.

Limited Scalability: While pre-preg provides high-quality outcomes, its use can be less flexible when scaling up production due to the intricacies of handling and laying up the pre-impregnated materials.

Why Choose Direct Infusion for Aerospace Composites Manufacture?

Cost Efficency

Reduced Material Waste: Direct Infusion enhances raw material efficiency, reducing costs and the environmental impact.

Lower Operational Costs: CIJECT equipment is user-friendly, reliable, and low-maintenance, increasing production focus.

Consistent High Quality

Precision Engineering: Direct Infusion ensures uniform resin distribution, achieving top structural integrity and meeting aerospace standards.

Quality at Rate: CIJECT machinery accelerates production without sacrificing quality.

Lighter, Stronger Components: Enhances strength-to-weight ratios for critical applications.

Scalability & Flexibility

Adaptable Systems: CIJECT machinery handles all sizes and complexities, from large fuselage sections to small parts.

Customisable Processes: Tailor the infusion process to aerospace needs, with our experts developing and implementing future-proof solutions from start to finish.

How to Achieve
Quality at Rate

In the race to fulfil demand and reduce backlogs, aerospace manufacturers are moving away from slow, wasteful, and capital-intensive pre-preg processes. The more agile and efficient techniques of RTM (Resin Transfer Moulding) and Direct Infusion are now at the forefront. Read our latest article to explore why.

Understanding Your Challenges: How Composite Integration Can Help

Here are the benefits of partnering with Composite Integration to achieve ground-breaking results in aerospace manufacturing.

Revolutionise Your
Aerospace Composites Projects

Contact us today to revolutionise your aerospace projects with cutting-edge technology and expert partnership. Let’s elevate your aerospace ambitions together!

CI Success With Aerospace Clients

Hill Helicopters

Global Aerospace Manufacturer

Global Aeronautics and Space Manufacturer

Our Track Record

Hear directly from our clients how CIJECT® has transformed their production processes for success.

Safran
“CI were the natural choice as partners for this project. Their pioneering expertise and CIJECT machinery helped us validate RTM as a viable aerospace manufacturing alternative in our R&D. We look forward to their continuing support as we move towards full production”
Airbus
“We’re leveraging industry partners and the very best digital tools and automation to identify potential technology bottlenecks that may slow us down in the future. The foundations we lay now will help us build better and faster when the time comes.”
Sue Partridge
Airbus Head of Filton site and Wing of Tomorrow Programme
Hill Helicopters
“The CI team deserve their world-class pioneering reputation, and share our commitment to pushing the boundaries of what’s possible. They embraced our challenge, and helped us prove our vision was feasible.”
Dowty
“The CI team deserve their world-class pioneering reputation, and share our commitment to engineering excellence. Their CIJECT machinery, efficient process engineering and integrated data solutions were the obvious choice for us.”

Ready To Transform Your
Aerospace Manufacture?

Contact us today to revolutionise your aerospace projects with cutting-edge technology and expert partnership. Let’s elevate your aerospace ambitions together!